NexTgen platform: Make ultrasound visible and connected in your processes

Across many industrial and scientific fields, ultrasound has become essential. It is used to cut delicate materials, accelerate chemical reactions, clean complex components, and trigger cavitation in sonochemistry. It is also used in therapeutic ultrasound in medtech, as well as in in vitro devices for the controlled manipulation of biological systems.

This versatility makes ultrasound a powerful tool—but also one of great sensitivity. Its vibratory behavior depends on a set of dynamic variables that are difficult to observe directly: resonance frequency, true amplitude, mechanical load, energy absorption, fluid viscosity, material hardness, thermal evolution, transducer aging, and more.

These phenomena constantly evolve—sometimes within milliseconds—making ultrasonic process control particularly demanding. This leads to a key question:

How can we understand, control, diagnose, and trace an ultrasonic system with precision?

This is exactly the need addressed by NexTgen®, the software platform developed by SinapTec.

NexTgen® is the central piece connecting these components into a coherent system: it controls the generator, analyzes the transducer response, and provides full visibility into the process state. This integrated architecture simplifies adjustments, enhances safety, and streamlines integration into OEM equipment as well as research environments.

NexTgen® is designed to drive, supervise, diagnose, and optimize the behavior of SinapTec ultrasonic generators. It has supported for several years:

🔹 OEM integrating ultrasonic modules into special-purpose machinery

🔹 Physico-chemical laboratories studying vibratory phenomena and sonochemistry

🔹 Medtech and Biotech teams working on protocols requiring extreme precision

🔹Industrial users running cutting, cleaning, dispersion, or liquid-processing operations assisted by ultrasound

Thanks to its professional architecture, NexTgen® transforms an ultrasonic system into a readable, controllable, and traceable process—enabling both performance optimization and uncertainty reduction.

Unlike conventional mechanical or thermal technologies, an ultrasonic system reacts dynamically to its environment.
Without proper software tools, it becomes:

🔹Impossible to explain performance loss or vibratory drif

🔹Difficult to reproduce results in the lab or in production

🔹Complex to diagnose anomalies on an OEM line

🔹Risky to work without traceability in medtech or regulated environments

🔹Dangerous to integrate a generator without precise resonance point control

NexTgen® addresses these challenges by providing a detailed understanding of vibratory behavior and complete control of the ultrasonic process.

1.Precise Control of the Ultrasonic Process

NexTgen® enables fine-tuning of:

🔹 Ultrasonic amplitude🔹 Operating cycles

🔹 Control modes 🔹 Operational sequences

🔹 Critical parameters influencing resonance, delivered energy, and vibratory response

Even slight variations—sometimes only a few percent—can affect cutting quality, cavitation intensity in sonochemistry, or mechanical stimulation in in vitro biology. NexTgen® provides indispensable control for such sensitive processes.

2. Real-Time Supervision of Vibratory Behavior

The software instantly displays:

🔹 Frequency🔹 Consumed power🔹 Real amplitude🔹 Mechanical load

🔹 Cumulative duration🔹 Number of cycles🔹 Energy variations

This real-time dashboard allows users to:

🔹 Immediately identify resonance instabilities

🔹 Observe the impact of load, fluid, or material changes

🔹 Verify operating stability

🔹Analyze the dynamics of ultrasonic processes—sonochemistry, dispersion, degassing, or liquid treatment

For researchers and engineers alike, this visualization is an essential tool to monitor processes.

3. Full Data Traceability

Designed for laboratories, medtech, and industrial environments, NexTgen® offers:

🔹Complete measurement history

🔹Recording of critical parameters

🔹 Traceability of detected variations

🔹 Archiving of key events

🔹 Export functions for validation, audits, and scientific publications

This forms a true automatic documentation system, essential for ensuring the reproducibility of scientific protocols or the reliability of industrial processes.

4. Fast Technical Support via Remote Access

Network access allows SinapTec teams or OEM partners to quickly intervene to analyze a situation, verify behavior, or suggest adjustments.
This remote support capability:

🔹Drastically reduces downtime

🔹Eliminates unnecessary travel

🔹Simplifies integration troubleshooting

For manufacturers and researchers alike, it provides immediate time savings and enhanced reliability.

5. Connectivity and Technical Support via RJ45

Ethernet RJ45 communication ensures:

🔹 Stable connection

🔹 Reliable transmission of commands and data

🔹 Smooth integration into automated environments, SCADA, test benches, and R&D platforms

🔹 Fast and efficient remote support

This makes it a major asset for OEMs and demanding laboratories.

NexTgen® can be integrated into a wide range of applications:

🔹 Ultrasonic cutting (food industry, technical materials, composites)

🔹 Ultrasonic cleaning of complex parts

🔹 Sonochemistry and physico-chemical testing

🔹 Liquid processing: dispersion, homogenization, degassing, controlled cavitation

🔹 HIFU and Medtech devices

🔹 OEM machines integrating SinapTec generators and transducers

Its flexibility makes it suitable for both heavy industrial installations and advanced research platforms.

Ultrasound is a powerful yet demanding technology. Its performance relies on precise control, clear understanding of vibratory behavior, and reliable traceability.
NexTgen® delivers all of these—whether in scientific R&D, medtech applications, OEM lines, sonochemistry, or industrial processes.

It has become a technological reference for leveraging the full potential of ultrasound.

For any questions, contact our team.